Covers such as these come in a number of different types and styles. Lids, for example are made to attach to a specific type or size of container such as a drum, barrel, storage, bin or pail. Caps are similar in purpose, but often simple rest atop a surface rather than adhering to it. Read More…

Leading Manufacturers
Valk Industries, Inc.
Greeneville, TN | 423-638-1284Valk’s policy is “to meet or exceed our customer’s requirements, working together as a team with honesty and integrity.” Valk’s success is due to their long standing focus on quality & customer service.

Profile Plastics, Inc.
Lake Bluff, IL | 847-604-5100Since 1960, Profile Plastics Inc. has been at the forefront of thermoforming technology. Utilizing the latest software and technology, our expert staff of engineers can design custom vacuum, pressure, and twin-sheet thermoformed solutions.

Conlet Plastics, Inc.
New Milford, CT | 860-354-0885For over 40 years, Conlet Plastics has been a leader in vacuum forming. They serve a wide variety of industries including medical, airline, automotive and signage, with high-quality products that are reasonably priced & delivered on time.

Engineered Plastic Products, Inc.
Stirling, NJ | 800-304-3774Engineered Plastic Products custom forms & fabricates sheet thermoplastic materials, standard & specialized, for any number of industrial & commercial requirements. EPP has been widely recognized for outstanding manufacturing & service since 1958 for companies such as GE, NASA & AT&T. Custom fabricated parts can be as large as 72"x108" down to 2"x2" in any thickness up to 1 1/2". Post-forming includes all types of machining & assembly.

Northern Plastics, Inc.
Sterling Heights, MI | 586-979-7737At Northern Plastics, our main business is thermoforming. Our vacuum forming machinery allows us to use sheets up to .500” thick and up to 72” x 120”. Along with our plastic thermoforming, we do trimming, sonic welding, structural adhesive bonding and assembly as secondary processes.

Robinson Industries
Coleman, MI | 877-465-4055Robinson Industries offers thermoformed and injection molded reusable, heavy duty plastic pallets, packaging and more. We are one of the largest suppliers of reusable pallets to many industries.

Plastic covers may be as simple and versatile as tarps, which can be securely tied down in order to protect objects. This type of covering is not, however, easily applied in situations requiring a complete or airtight seal. Plastic covers are found in electronics, manufacturing, food processing, packaging, storage and shipping industrial settings where they may cover items such as bins, keyboards and large equipment.
These items reduce contamination and prolong the working life of machinery as well as the shelf-life of certain food items. Domestic covers are also popular for such uses as furniture covers as well as storage and packaging. To suit such varied applications, plastic covers may be rigid or semi-flexible and may be clear, translucent or opaque. Colored covers are also popular as they allow for easy organization and identification. A wide range of sizes and dimensions are also available.
While several manufacturing processes may be used in the production of plastic covers, vacuum forming is ideal as it allows for the inexpensive production of lightweight elements that fit exactly to an object, product, machine or container. This thermoforming technique begins with extruded or rolled plastic sheets of the desired thickness that are fed into a pre-heating machine.
Electric, infrared or natural gas heaters warm the materials to the temperature at which they become soft and pliable, but not fluid. Next, the still warm sheets are carefully guided into a form station that holds a pre-made mold. Presses, stamps or air pressure force the material to adhere and conform to the shape of the mold, often the inverse of the intended cover.
A vacuum is employed to suction all excess air from the confined space, further pulling the plastic material into the mold. While in place the plastic is cooled until it reaches the desired rigidity. The final cover is ejected with reverse air flow before being trimmed or otherwise finished. Plastics such aspolycarbonate, noryl, PVC, royalite, polyurethane and vinyl are commonly formed into covers, but may require additional protective coatings for special properties such as UV blocking and moisture resistance.