Vacuum Formed Plastics banner

Vacuum Molding

A reliable source for Vacuum Formed Plastic information and leading Vacuum Formed Plastic Companies & Suppliers.

The food and beverage, sporting goods, electronics, medical, appliance, automotive, cosmetics, telecommunications and commercial goods industries all use vacuum forming processes that heat a sheet of plastic material and shape it through a mold, adhering it by use of a vacuum pump system that rids the molding area of air. Read More…

Vacuum Molding Vacuum molding is a type of manufacturing method that takes thermoplastics and forms them through a molding process into a wide variety of plastic products. It offers low tooling costs, quick start-up and cost efficiency for small to medium production runs.
Request for Quote

Leading Manufacturers

Greeneville, TN  |  423-638-1284

Valk’s policy is “to meet or exceed our customer’s requirements, working together as a team with honesty and integrity.” Valk’s success is due to their long standing focus on quality & customer service.

Request A Quote

Valk Industries, Inc. $$$

New Milford, CT  |  860-354-0885

For over 40 years, Conlet Plastics has been a leader in vacuum forming. They serve a wide variety of industries including medical, airline, automotive and signage, with high-quality products that are reasonably priced & delivered on time.

Request A Quote

Conlet Plastics, Inc. $$$

Stirling, NJ  |  800-304-3774

Engineered Plastic Products custom forms & fabricates sheet thermoplastic materials, standard & specialized, for any number of industrial & commercial requirements. EPP has been widely recognized for outstanding manufacturing & service since 1958 for companies such as GE, NASA & AT&T. Custom fabricated parts can be as large as 72"x108" down to 2"x2" in any thickness up to 1 1/2". Post-forming includes all types of machining & assembly.

Request A Quote

Engineered Plastic Products, Inc. $$$

McSherrystown, PA  |  717-633-6333

Founded in 1986, SAY Plastics is a plastics processor specializing in OEM thermoforming. Our state-of the-art facility, located in South Central Pennsylvania, houses the latest manufacturing technologies. From our computer controlled forming equipment and our vacuum molding capabilities, to our brand new high speed CNC Routers, SAY Plastics has the tools for your next project. Our team will work with you every step of the way to ensure quality service every time.

Request A Quote

SAY Plastics, Inc. $$$

Coleman, MI  |  877-465-4055

Robinson Industries offers thermoformed and injection molded reusable, heavy duty plastic pallets, packaging and more. We are one of the largest suppliers of reusable pallets to many industries.

Request A Quote

Robinson Industries $$$
placeholder image Valk Industries, Inc. Conlet Plastics, Inc. Engineered Plastic Products, Inc. SAY Plastics, Inc. Robinson Industries

The most common products made from vacuum forming processes are plastic packaging. The three different types include blister packs, clamshells and plastic trays, all of which are used to protect, transport and display many different commercial products for sale. Many different plastics are used, including polyester (PET), used for packaging, high density polyethylene (HDPE), which makes bottles and bags, polyvinyl chloride (PVC), used for food wrap, vegetable oil bottles and blister packaging, polypropylene (PP) food containers and caps, high grades of polystyrene (PS) which are best for products like disposable plastic silverware, CD cases and cartons. Other materials that may be used in plastic forming services include acrylonitrile butadiene styrene (ABS), acrylics, polycarbonate and Kydex, which is a PVC-based thermoplastic.

Vacuum Formed Plastic Case Component Vacuum Molding - Conlet Plastics, Inc.

There are different methods of plastic forming, the most popular of which is vacuum forming. Vacuum forming, also called thermoforming, is one of the oldest plastic forming techniques. The process begins when a plastic sheet is fed into an extruder, heated in an electric, infrared or natural gas heater and then transferred to a forming station where two mating molds made of aluminum enclose the sheet.

A vacuum removes all the air from the molding environment, forcing the sheet of plastic to adhere with the two molds. After the newly formed part has dried and cured, it is ejected from the mold and trimmed if necessary.

Pressure forming and twin sheet thermoforming are slightly different techniques. Pressure forming uses the vacuum environment and additional air pressure to increase the tightness of the sheet to the mold to create more detailed products. Twin sheet thermoforming takes 2 separate sheets of plastic, forms mirror images of each other, and then welds them together, forming a hollow product with a small seam running down the middle. Most plastic parts formed through all of these processes must have a shallow depth and are 3 dimensional.

Vacuum Molding Informational Video