Industries such as automotive, material handling and food services, all of which have small parts that must be kept separate, organized and properly oriented, employ plastic trays on a regular basis for the fulfillment of the aforementioned tasks as well as to catch excess materials such as oil or water. Surgical or instrument plastic trays are also used in medical and dental settings. Read More…
Leading Manufacturers
Valk Industries, Inc.
Greeneville, TN | 423-638-1284Valk’s policy is “to meet or exceed our customer’s requirements, working together as a team with honesty and integrity.” Valk’s success is due to their long standing focus on quality & customer service.
Conlet Plastics, Inc.
New Milford, CT | 860-354-0885For over 40 years, Conlet Plastics has been a leader in vacuum forming. They serve a wide variety of industries including medical, airline, automotive and signage, with high-quality products that are reasonably priced & delivered on time.
Profile Plastics, Inc.
Lake Bluff, IL | 847-604-5100Since 1960, Profile Plastics Inc. has been at the forefront of thermoforming technology. Utilizing the latest software and technology, our expert staff of engineers can design custom vacuum, pressure, and twin-sheet thermoformed solutions. Over the last 60 years, we have developed a process that allows us to deliver consistent, high volume, and precise products with superior quality. Our high quality products are manufactured with great attention to detail. ISO 9001:2008 certified.
Engineered Plastic Products, Inc.
Stirling, NJ | 908-647-3500Engineered Plastic Products custom forms & fabricates sheet thermoplastic materials, standard & specialized, for any number of industrial & commercial requirements. EPP has been widely recognized for outstanding manufacturing & service since 1958 for companies such as GE, NASA & AT&T. Custom fabricated parts can be as large as 72"x108" down to 2"x2" in any thickness up to 1 1/2". Post-forming includes all types of machining & assembly.
Arrowhead Plastic Engineering, Inc.
Muncie, IN | 765-286-0533Arrowhead has been in the heavy gauge thermoforming industry since 1972. Current machinery includes single station shuttle machines that can form parts up to 120” by 72” and rotary vacuum forming machines that can form parts up to 108” by 108”. The plant also has 5-Axis CNC routers with a cutting envelope of 120” by 60” X 48” for precision part trimming and a FARO arm for precision measuring and scanning. We have experience thermoforming a wide range of different polymers for many different industries.
SAY Plastics, Inc.
McSherrystown, PA | 717-633-6333Founded in 1986, SAY Plastics is a plastics processor specializing in OEM thermoforming. Our state-of the-art facility, located in South Central Pennsylvania, houses the latest manufacturing technologies. From our computer controlled forming equipment and our vacuum molding capabilities, to our brand new high speed CNC Routers, SAY Plastics has the tools for your next project. Our team will work with you every step of the way to ensure quality service every time.
SouthPack
New Britain, CT | 860-224-2242SouthPack has been a One Stop Shop for our customers for over 30 years. SP can handle your entire packaging project under one roof, from Design to Packaging to Assembly to Displays to Distribution. We service all Markets - Medical, Retail, Food, Promotional, Electronics, OEM and more. We pride ourselves on being a Problem solver. SP offers multiple platforms to fit your budget and needs. We take great pride in our work because we know our products represent and protect your products.
Robinson Industries
Coleman, MI | 877-465-4055Robinson Industries offers thermoformed and injection molded reusable, heavy duty plastic pallets, packaging and more. We are one of the largest suppliers of reusable pallets to many industries.
Plastic Trays - MARC, Inc.Cafeteria trays are another popular application for plastic trays which may be produced at a high rate of production when large quantities of uniform and stackable trays may be required. Reproducibility is also an important factor in the horticultural use of plastic seed trays for sowing and plant cuttings.
Plastic Trays - MARC, Inc.These trays, and others for parts handling or product display and retail, are often made with individual cavities. Other options for plastic trays include sizes and colors. A number of stock and custom options are readily made available for long-term or single-use as needed. It is important to consider the dimensions, thickness, orientation, lip height and strength of a tray with regards for its intended use.
Like most vacuum formed plastics, plastic trays are inexpensive to produce but yield a high strength to weigh ration making them ideal for shipping, packaging and transport applications among others. Also known as blister trays as they are produced in a fashion similar to blister packs, trays begin as extruded or rolled sheets of plastic that are fed into an electric, natural gas or infrared heating system.
High grades of polystyrene (PS) are most often used in the production of plastic trays, though polyethylene, PVC, and PETG may also be used. Heating such materials is the first step of all thermoforming and vacuum forming processes as the warmth causes the plastic to become soft and pliable. Warm sheets are then guided into a form station where presses or stamps adhere the material to a mold, usually the inverse of the desired tray shape.
A vacuum is used to pull the material into the mold by removing all excess air for a perfect fit. The plastic is cooled in this position, returning it to a rigid state. When needed, reverse airflow from the vacuum vent may be used to break the hold on the plastic and eject the newly made form. Secondary processes such as trimming and coating are applied as needed as are aesthetic operations such as painting and printing.
